AVAYA Automatic High-Speed Elastic Ring Robot XJ-210

AVAYA Automatic High-Speed Elastic Ring Robot XJ-210

Automatic Elastic Ring Robot
Fully automatic
Save time and labor
Stabilized output

Description

Description

AVAYA Automatic High-Speed Elastic Ring Robot XJ-210

AVAYA Automatic Industrial Sewing Machine For PPA process

AVAYA is another smart solution that we want to introduce to our valued customers. A process with a mission to improve production yield and save labor usage and cost. By understanding the concept of automation and its benefit, AVAYA deeply focuses on developing unique machine support for the PPA process. AVAYA ‘s missions are to improve productivity, yield aggregator, and reduce production expense.

AVAYA Automatic High-Speed Elastic Ring Robot XJ-210

AVAYA Automatic High-Speed Elastic Ring Robot XJ-210 is designed to transform the traditional process of making an elastic ring for pants or underwear into 1 simple process.

How traditional processes are made?

a) Pre-heat process (4 steps)

Take the front panel – move to fuse machine and fuse – collect fused elastic band into a box as bundles – marking box batch number – placing store for 24 hours

b) Measure and cut process (6 steps)

Pick elastic band head from bundle box – Smooth the panel – Measure – Marking points (3-4 points if needed) – cutting – sorting – placing into the box.

c) Sewing process (5 steps)

Take the elastic band and smooth both end areas – move to pressure foot in a sewing machine – aligning – sewing – cut thread.

And the results are

This process can cost the operator at least 21 seconds for a single piece, which leads to the total yield for 1 day is around 1500pcs.

Elastic band cutting might not flat have un-even on both ends cause the un-even sewing quality.

Band edge sewing alignment issues might happen such as parallel issues making the output quality inconsistent.

Let’s take a look at an AVAYA Automatic High-Speed Elastic Ring Robot XJ-210

AVAYA Automatic High-Speed Elastic Ring Robot XJ-210

AVAYA XJ-210 using JUKI sewing machine as sewing head which supports 2 joint methods: Flat joint and Overlap joint.

The whole process is simplified by machine AI, all operator needs to do is click on the “Start” button, and waiting to get the finishing product (which is usually around 5 seconds for 1 pcs).