AVAYA Automatic High-Speed Elastic Ring Robot XJ-311HNP

AVAYA Automatic High-Speed Elastic Ring Robot XJ-311HNP

Automatic Elastic Ring Robot
Fully automatic
Save time and labor
Stabilized output
Pointing Device

Description

Description

AVAYA Automatic Industrial Sewing Machine For PPA process

AVAYA is another smart solution that we want to introduce to our valued customers. A process with a mission to improve production yield and save labor usage and cost. AVAYA deeply focuses on developing unique machine support for the PPA process by understanding the concept of automation and its benefit. AVAYA ‘s missions are to improve productivity, yield aggregator, and reduce production expense.

AVAYA Automatic High-Speed Elastic Ring Robot XJ-311HNP

AVAYA Automatic High-Speed Elastic Ring Robot XJ-311HNP is designed to transform the traditional process of making an elastic ring for pants or underwear into 1 simple process.

How traditional processes are made?

a) Pre-heat process (4 steps)

Take the front panel – move to fuse machine and fuse – collect fused elastic band into a box as bundles – marking box batch number – placing store for 24 hours

b) Measure and cut process (6 steps)

Pick elastic band head from bundle box – Smooth the panel – Measure – Marking points (3-4 points if needed) – cutting – sorting – placing into the box.

c) Sewing process (5 steps)

Take the elastic band and smooth both end areas – move to pressure foot in a sewing machine – aligning – sewing – cut thread.

And the results are

This process can cost the operator at least 21 seconds for a single piece, which leads to the total yield for 1 day being around 1500pcs.

Elastic band cutting might not flat have un-even on both ends cause the un-even sewing quality.

Band edge sewing alignment issues might happen such as parallel issues making the output quality inconsistent.

Let’s take a look at Automatic High-Speed Elastic Ring Robot XJ-311HNP

Automatic High-Speed Elastic Ring Robot AVAYA XJ-311HNP using Brother sewing machine as sewing head which supports 2 joint methods: Flat joint and Overlap joint.

AVAYA Automatic High-Speed Elastic Ring Robot XJ-311HNP

The whole process is simplified by machine AI, all operator needs to do is click on the “Start” button, and wait to get the finishing product (which is usually around 5 seconds for 1 pcs).

Why Automatic High-Speed Elastic Ring Robot XJ-311HNP?

Automatic High-Speed Elastic Ring Robot XJ-311HNP can bring you more benefits than you expected!

SAVE TIME AND LABOR: 1 operator can handle 2-4 machines which only need 5s for 1pcs approximately higher than traditional process 6 times
FULLY AUTOMATIC: All the process from measuring, cutting, sewing are programmed and control by digital system.
STABILIZED OUTPUT: By using sensor to detect, all elastic band are sure to be in a perfect alignment.

AVAYA Automatic High-Speed Elastic Ring Robot XJ-311HNP

DIFFERENT BETWEEN XJ-311HN AND XJ-311HNP?

XJ-311HNP has an additional device called the “Pointing device” which helps the operator put the mark on the elastic ring.

This mark will help the operator to align the elastic ring before sewing it to the pants or underwear to make sure the final finishing product has a good appearance and deliver a good experience to the end-user.

Marking Device is an add-on for this AVAYA Machine but this small change can bring a much better benefit to the investor!

Beside that, Hoshima International is the exclusive distributor of automatic machines for the garment industry including: Fabric Inspection System Shelton Vision, Color Inspection Machine, C- tex Fabric Inspection Machine, Relax Machine, Automated Fabric Loader, Automatic Cutter, Automatic Labeling Machine, Automatic Spreader, Intelligent Hanger System, Waist Card Machine, Stitching and pressure line 2in1, Intelligent Mouth Rip Machine, Intelligent Core End Bartack, Intelligent Cap Rope Units, Automatic wash label seaming, Intelligent String Insert Unit, Automatic Template Sewing Machine, Automatic High-Speed Elastic Ring Robot, Automatic Placket Sewing Machine, Tubular Bottom Hemming Integrated Sewing Machine, Electronic Pattern Sewing, Flat Seaming Machine, nailing machine, Industrial Sewing Machine, Tunnel for Ironing and Finishing Product, Automatic Folding & Packing Unit, Intelligent Logistic Handling Robot, RFID System….with the best price and quality. We will advise, warranty and maintain on-site. Ensure smooth operation, efficient continuous operation. Please contact us for the best advice.